Project Profile
- HERBAL SHAMPOO
INTRODUCTION:
Shampoo
occupies a prominent and very important place among the products
available today. Due to the increasing awareness and importance
of cleanliness and healthiness of hair, the use of “HERBAL
SHAMPOO” is increasing every day.
Earlier the use of HERBAL SHAMPOO was confined to the upper
and upper middle classes of urban society, but with increasing
awareness the use of HERBAL SHAMPOO has become well established
in even rural households.
Herbal Shampoo
is used to make out hair Healthy, Shining, soft Black and
strong.
AMLA: To
make the hair strong and Black
REETHA To
cleaning the hair
SHIKAKAI To
makes the hair soft
BRAHMI To
coolniness
Leaves of
Neem To make
the hair healthy
Acid Slurry
For cleaning
C.H.G As a
preservative
Others like
perfume
and color
MARKET:
Future demand
for Herbal Shampoo depends upon the per capita rate of consumption
and segment of population using shampoo. While asking about
the consumer, it is understood that most of the consumers
still use shampoo only once or twice in a week. Average consumption
is under stood to be 1 to 1.5 kg. Per annum per person. That
is average size family required around 500 ml each a month.
The demand
in past is found to have increased with increase in number
of middle class population.
Herbal shampoo
will be packed in plastic bottles of 50 ml, 100 ml and 200
ml. The product will be sold through retailers at an average
rate of Rs. 75 per kg. There are approximately 350 units of
Ayurvedic medicine manufacturers are located in Haryana out
of them only very few units are engaged in manufacturing Herb
Based shampoo whereas the demand of herbal products is increasing
day by day.
IMPLEMENTATION SCHEDULE:
1 |
Preparation of Project profile |
One month |
2 |
SSI Registration & approval from Director of Ayurveda |
One month |
3 |
Finance/Loan from Banker or Financial Institutions |
Two months |
4 |
Power connection / Building construction |
Six months |
5 |
Machinery procurement & Trial run |
Two months |
6 |
Recruitment of Staff & Labour |
One month |
7 |
Actual commercial production |
One month |
|
Total |
Fourteen months |
BASIS & PRESUMPTIONS:
The project
has been drafted taking into account of the following aspects:
1 |
No. of working shift in a day.No. of working
shift in a day. |
One |
2 |
Duration of shift in term of time |
8 hours |
3 |
Number of working days in a year |
300 |
4 |
Working efficiency of the unit |
75% |
5 |
Construction of building (built up are) will be in accordance
with the provision laid down by Director of Ayurveda. |
|
6 |
The estimates are drawn from a production capacity generally
considered techno-economically viable for a modern type
of manufacturing unit. |
|
7 |
G.M.P will be followed. |
|
8 |
The wages of the Staff & Labour is taken as as per
the prevailing Labour Wages Laws. |
|
9 |
The entire expenditure will be borne by entrepreneur. |
|
10 |
The rate of interest has been shown as applicable. |
|
11 |
Plant & Machinery, Testing equipments & all
other equipments used in manufacturing such type of products
may also be employed in manufacturing all other similar
type medicines. |
|
12 |
Although the unit is free from pollution & effluent
discharge but still provision of exhaust fan may ensure
the fresh environment. |
|
Manufacturing Process:
Amla, Reetha
& Shikakai are powered to a fine mesh and subjected to
DM-water treatment over-night. The quantity of water and mixture
of all 3 above should be 1:1. The quantity of Amla Reetha
& Shikakai should be 1:1:1.
The water
mixture of all above is brought into the form of paste by
mixing and subjected to heat for 3-4 hours. The temperature
to be maintained is preferably between 60 degree C to 70 degree
C. After the ingredients are heated they are removed from
heat and cooled down. The entire mixture is now further diluted
with water and the viscosity /mix is maintained as required
by the manufacturer or as per the requirement of the buyer.
At this stage the colour of filtered material is quite dark
reddish brown which can be made further light and more transparent
by treatment with either using activated charcol or activated
fuller earth. For quick filtration with funnel can be used
to avoid expenses on vacuum filtered. To this filtered material
potassium carbonate can be added for adjusting pH of the entire
liquid shampoo.
For better
froth 0.25 to 0.5% of SLS can also be added. In 1 Kg of above
herbal mixture one TSF lanolene and ½ TSP of Lecithin
can also be used in addition to glycerine or EGMS (ethyle
glycole mono stearate).
In case any
precipitation is observed during the process this can be filtered.
Now shampoo is ready for mixing essence, colour, preservative,
emulsifying/ suspended agent etc. For giving desired combing
application to the hairs, 1 TSP of cologne can be used. For
still better combing of hairs, it is recommended to use Neem
and Henna leaves water.
FINANCIAL OUTLAY:
Fixed Capital Investment:
Land & Building:
Land - 400
sq. meter @ 1500/- p. 6.0
lacs.
Building-
Manufacturing shed 10x8
= 80
sq.m.
Herbs Processing
Shed 10x8
=
80 sq.m.
R/M Storage
room 6x6
=
36 sq.m.
Finished product
storage Room 6x6
=
36 sq.m.
Office 5x4
= 20
Laboratory
4x4
= 16 Sq.m.
Utilities
2x4
= 8
Total covered
area =
276 sq.m.
Construction
value of 276 sq.m. @ 1000 per sq.m. =
2.76 lacs.
Expenses of
Fencing =
Rs. 0.24
Total
Rs.
3.0 lacs
Rest being
area may be used for future planning and greenery. It is advisable to
purchase the land in out skirt of city where rates of the
land arequite cheap compare to other areas.
Total cost of land and building = Rs. 6.0+3.0 = Rs.
9.0 lacs.
Plant and Machinery:
Sl.No. |
Name of Machinery & Appratus |
Qty. |
Rate |
Rs. |
1 |
Distillation Appratus with Heating coil and jar |
1 |
50,000 |
50,000 |
2 |
Puliveriser with 5 HP motor. |
1 |
75,000 |
75,000 |
3 |
Stirrer with 2 HP motor and S.S.Tank |
1 |
35,000 |
35,000 |
4 |
Mixer with motor |
1 |
30,000 |
30,000 |
5 |
Weighing Balance & Weights |
1 |
5,000 |
5,000 |
6 |
S.S. Containers |
5 |
2,000 |
10,000 |
7 |
Misc. equipments |
- |
- |
5,000 |
|
Total |
2,18,000 |
| Lab equipment: |
5,000 |
| Pollution Control equipments |
3,000 |
| Furniture and fixture |
15,000 |
| Pre-operative expenses |
5,000 |
| Total |
28,000 |
| Total cost of Plant & Machinery |
2.38 lacks |
Total Fixed Capital Investment:
=9.0+2.38
= 11.38
lacs
RECURRING EXPENSES:
Raw Material
(p.m.):
| Brahmi, Amla, Reetha, Shikakai, Neem LeavesColour,
Perfume, Preservative, Chemicals & Packaging Material |
20000 kg @ 20/- per kg. |
4.0 lacs |
STAFF & LABOUR(P.M)
| Designation |
Nos. |
Salary |
Rs. |
| Manager |
Self |
|
|
| Manufacturing Chemist |
1 |
4,000 |
4,000 |
| Analytical Chemist |
1 |
4,000 |
4,000 |
| Skilled Worker |
2 |
2,500 |
5,000 |
| Unskilled Worker |
3 |
1,500 |
4,500 |
| Sales Man cum store keeper |
1 |
1,500 |
1,500 |
| Peon cum Chowkidar |
1 |
1,500 |
1,500 |
| Perquisites @ 15% |
|
|
3,000 |
Total |
23,500 |
UTILITIES: (P.M.)
| Electricity |
300 |
| Water |
500 |
| Postage and Stationery |
250 |
| Advertisement and Publicity |
250 |
| Maintenance and Repairing |
250 |
| Insurance |
200 |
| Transportation |
2500 |
| Telephone |
400 |
| Misc. |
500 |
| Total |
7,850 |
| Total cost of raw material p.m. = Rs.4.0 lacs
+ 23500+7850 |
4,31,350 |
| Say |
4.31 lacks |
Working capital
for 3 months = 4.31x3
= 12.93 lacs
Total Capital
Investment
= Total Fixed
Capital Investment + 3 Month Working Capital
= 11.38
+ 12.93
= Rs.
24.31 lacs.
Cost of Production (p.a.)
Recurring
Expenditure ---------------51.72 lacs
Depreciation
on building -------------15000
Depreciation
on plant & machinery --23800
Depreciation
on furniture ------------3000
Interest on
T.C.I @ 10% -----------1.83 lacs
Total
------------------------------------Rs. 53.96
Turnover
by sale of 3,0 lacs bottles of shampoo @ 20/-
Per bottle
------------------------------------------------Rs. 60,00000
lacs.
Net Receipt
= 60.00 – 53.96
= 6.04
lac
Less 10%
Discount to whole seller & Stockiest etc.
= 6.04 –
0.61
= 5.53
approximately.
Profit on
Sale = 5.53 x100 / 60
= 9.3
%
Percentage
profit on T.C.I. = 5.53 x100 / 24.31
= 22.7%
Break Even Point
40% of Staff
& Labour ---------------------1.12
40% of O.E
--------------------------------0.37
Total depreciation
on Building plant
& machinery
and furniture ------------------0.418
Interest on
T.C.I. @ 10% ------------------2.43
Total
----------------------------------------------4.33
BEP = 4.33 x100 / 4.33 + 5.53
=
43 %
Addresses of Machinery Manufacturers:
1. M/s
Ajay Engineering,
L-52,
GIDC, Odhav,
Ahmedabad-382415
(Guj.)
2. M/s
Burman Plant & Machinery Pvt. Ltd.,
36,
Sarjar Lane,
Calcutta-700007.
3. M/s
Amkay Engineering Works,
B-33,
DDA Shed, Okhla,
Industrial
Area II,
New
Delhi-20.
4. M/s
Famach Machinery Co.,
6,
Gurjar Ind. Estate,
Ajod
Dairy Road, Rakhial,
Ahmedabad-380023.
5. M/s
Frederick Herbert,
10,
Second Pasta Lane, Colaba,
Mumbai-400005.
6. M/s
Ganesh Engineering Works,
1507,
Ganesh Pura Main Market, Tri Nagar,
Delhi-110035.
7. M/s
Indo German Phamachem Equipments,
Kothari
House, Plot No,. A-13, Off Cross Road,
Steet
Nio. 5, MIDC,
Andheri
(E)
Mumbai400093.
8. M/s
K. Mahadev & Co. Pvt. Ltd.,
Dutta
Mandir Road,
Bhandup,
Mumbai-400078.
Suppliers of Raw Materials:
Raw materials can be purchased related to Herbal
products is easily available at Khari Bawli, New Delhi. However,
addresses of some other raw material suppliers are also given
below:
1. M/s
Amritlal Bhurabhai,
Princess
Street, Mombay-2.
2. M/s
R. Suresh Chander & CO.,
48,
Princess Street,
Bombay-2.
3. M/s
Haribhai Jesbhai,
Princess
Street, Bombay-2.
4. M/s
Chemical Market,
Tilak
Bazar, Fatehpuri,
Delhi-6.
5. M/s
Veena Perfumery,
Fatehpuri
Delhi-6.
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