Project Profile
- DETERGENT POWDER
INTRODUCTION
Detergents
are also known as Synthetic Detergents. They are different
from oil-based soap though both soaps and detergents are surfactants.
Their important application is cleaning. Because of a number
of advantages Detergents are popular than soaps and its demand
is always there if the product possesses both quality and
price effectiveness. There are a number of varieties of detergents
varying in percentages of active matter present in them and
also different colours. Manufacturing process is very simple
and only mixing is involved. Hence, this product is best suited
for manufacturing in small-scale sector.
MARKET POTENTIAL
Indeed,
marketing is not a simple task. In the country, a number of
public sectors, Govt. sectors are making Detergent powder,
besides many small manufacturers. Detergent is a consumer
item. Hence, there is a scope for this item, if production
and marketing is done effectively.
BASIS AND PRESUMPTIONS
1. Single
shift of eight hours a day, 25 days a month and 300 days in
a year is presumed. Efficient Machines and workers
are also presumed.
2. Minimum
six months period is considered for achieving full capacity
utilization.
3. Labour
rates are as per the prevailing rates.
4. An
average interest rate of 18% is considered.
5. The
estimates are drawn for a production capacity generally considered
techno-economically viable for model type
of manufacturing activity.
6. The
information supplied is based on a standard type of manufacturing
activity viable for model type of manufacturing
activity.
7. The
information supplied is based on a standard type of manufacturing
activity utilizing conventional techniques of
production at optimum levels of performance.
IMPLEMENTATION SCHEDULE
Normally
six months are required for the complete implementation of
the project, including machinery erection, raw materials procurement
etc.
TECHNICAL ASPECTS
There are
two methods for the manufacture of Detergent powder, viz.
Spray dried detergent powder and just mixing of Detergent
Powder, raw materials etc. Spray drying involves a lot of
investment and hence the other simple mixing method is adopted
by a number of small units. In this project, simple mixing
method is followed.
PROCESS OF MANUFACTURE
Acid slurry
is first neutralized with soda ash and mixture is kept for
one hour for completion of reaction. Other ingredients such
as STEP,TSP, Glauber’s salt, CMC, Colours, Perfume etc.
are then blended to the neutralized acid slurry with continuous
mixing. The mixture is then dried, slaved and packed in suitable
pickings.
QUALITY CONTROL
IS: 4955-1968:
Specification for Synthetic Detergents for household use.
Power Requirement:
2 HP
FINANCIAL ASPECTS
FIXED CAPITAL
Land and Building: Rented
per month |
2,500 |
MACHINERY AND EQUIPMENTS (ALL ITEMS ARE INDIGENOUS)
1 |
Stainless steel/MS Ribbon Blender 50 Kg
capacity (2 HP) |
1 |
60,000 |
2 |
SS Trays/Plastic Trays/ Enameled Trays |
2 |
5,000 |
3 |
Weighing Balance ( 15 Kgs.cap.) |
1 |
15,000 |
4 |
Misc. equipment like Plastic Buckets, Storage drums
etc., and plastic heat bending mc/(H.O) |
|
25,000 |
5 |
Office equipment like Chair, table etc. |
|
15,000 |
Total |
|
1,20,000 |
TESTING EQUIPMENT
For SSI
unit, investment on testing equipment becomes costlier. Therefore,
availing other laboratory services can make testing of products.
| |
Rs. |
| Electrification and installation charges at 10% of cost
of machinery and equipment |
6,000 |
| Total cost of machinery and equipment |
1,26,000 |
PRE-OPERATIVE EXPENSES, IF ANY ---------------------------------------------------------Nil
TOTAL FIXED CAPITAL -------------------------------------------------------------------------1,26,000
WORKING CAPITAL PER MONTH: -
PERSONNEL
| Chemist-cum-Manager |
1 |
5,000 |
| Unskilled Workers |
2 |
3,000 |
| Salesman |
1 |
1,500 |
| Watchman |
1 |
1,200 |
| Perquisites at 15% of salaries |
|
1,600 |
| |
|
12,300 |
RAW MATERIALS
Sl.No. |
Name of Items |
Kgs. |
Rs./Kgs. |
Rs. |
1 |
Acid slurry |
225 |
80 |
18,000 |
2 |
Soda Ash |
573 |
18 |
10,315 |
3 |
Trisodium Phosphate |
125 |
25 |
3,125 |
4 |
Sodium tri polyphosphate |
100 |
40 |
4,600 |
5 |
Corboxy methyl cellouse |
6.25 |
45 |
282 |
6 |
Guauber’s salt |
245 |
12 |
2,940 |
7 |
Color |
1.25 |
350 |
438 |
8 |
Perfume and Brightner |
1.25 |
150 |
188 |
9 |
Packing |
1300 |
50 / Cover |
1,300 |
Total |
41,188 |
Say |
42,000 |
UTILITIES PER MONTH
| Power |
Rs. 400 |
| Water |
Rs. 650 |
| Total |
Rs. 1050 |
OTHER EXPENDITURE
1. Postage
and Stationer 500
2. Consumable
Stores 500
3. Repairs
& Maintenance 500
1,500
TOTAL RECURRING EXPENDITURE ------------------------------------------------------58,500
TOTAL CAPITAL INVESTMENT
| Fixed Cost |
Rs.1, 26,000 |
| Working Capital in Three Months |
Rs.1, 75,500 |
| Total |
Rs.3, 01,500 |
FINANCIAL ANALYSIS: -
COST OF PRODUCTION PER YEAR
| Total recurring cost/year |
Rs.6, 66, 600 |
| Depreciation on machinery @ 10% on 10,500/- |
Rs.10, 500 |
| Int. on total capital investment @ 12% on 3,01,500 |
Rs.36, 180 |
Total |
Rs.7, 13, 280 |
Say |
Rs.7, 13, 300 |
TOTAL SALES (Per Annum)
By sale
of 22,000 kgs of Detergent powder -----------------------------7,92,000
@ Rs. 36/-
per pair
XVII. PROFITABILITY (Per Annum)
Profit =
7, 92, 000 – 7,13,300
= 78,700
Net Profit
Ratio: Net profit x 100 / Turnover
78,700 x
100 / 7,92,000
= 9.94%
Rate of Return:
Net profit x 100 / Total Investment
78,700 x
100 / 3,01,500
=
26.10%
Break Even
Point: Fixed Cost x 100 / Fixed Cost + Profit
FIXED COST
Depreciation
of Machinery ------------------------------------------10,500/-
Interest on
total investment ------------------------------------------35,100/-
Rent ----------------------------------------------------------------30,000/-
40% on salary
and wages -------------------------------------------59,000/-
40% of other
expenditure--------------------------------------------7,200/-
1,41,800
B.E.P. :
Fixed Cost x 100 / Fixed Cost + Profit
1,41,800
x 100 / 1,41,800+ 78,700
= 64.31%
ADDRESSES OF MACHINERY SUPPLIERS
1. M/s
Almech Fabs (P) Ltd., 728, Industrial Town, Bangalore –
44
2. M/s
Ess Ess Engineers, 50/16. 4th Main, 5th Cross, Industrial
Town,
Bangalore
– 44
3. M/s
Perpetual Industries, 16/1, Okalipuram, Next to HAL Bus Depot,
Bangalore.
4. M/s
Kailas Engineering Co., 53, 71st Cross, 5th Block, Rajajinagar,
Bangalore –10.
5. M/s
Leo Products, 83/3, Saitpalya, Hennier Road, Bangalore –
84
6. M/s
Radha Krishna Engineering and Chemical Works (P) Ltd., 135,
Shiva Farms, Kamakshipalya, II Stage, Magadi
Main Road, Bangalore-79.
ADDRESSES OF CHEMICAL SUPPLIERS
1. M/s
SP Chemicals, 170/H, Sarakki, Bangalore – 78
2. M/s
Meenaxi Chemicals, 63, Laxman Rao Road, BVK Iyengar Road,
Bangalore – 53
3. M/s
Padam Shree, 66/2, Lakshman Rao Road, BVK Iyengar Road Cross,
Bangalore – 53
4. M/s
Sai Baba Sugana Bandar, 53 Sultanpet, Nea, Chickpet Post Office,
Bangalore – 53
Acid Slurry
Global Chem.
Contact Person
: Mr. C.L. Muthaiah
Address :
W-11, Anna Nagar East
Chennai, Tamil
Nadu, 600 040 India
Tel : +(91)-(044)-26262339
Fax :+(91)-(044)-26262339
E-mail :muthaiah2000@hotmail.com
Kiran Group
Private Limited
Sellers of
sodium silicare and acid slurry.
Address: #81,
New avadi road, Kilpauk, Chennai - 600 010, India
Phone: +(91)-(98400)-94595
Soda Ash:
Pure Chemicals
Co.
Mr. A. Niranjan
No-32, H-Block,
15th Main Road, Anna Nagar
Chennai,Tamil
Nadu 600 040(INDIA)
+ (91) - (44)
- 26161822
+ (91) - (44)
- 26161813
E-mail:exports@pure-chemical.com
E-mail:business@pure-chemical.com
Sodium tri polyphosphate
Contact Person:
Mr. Amit Shah
Flora Chemicals
Address: 621,
Reena Complex, Nathani Lane, Vidya Vihar (West)
Mumbai - 400
086 - Maharashtra, India.
Tel : + (91)
- (22) - 55554189
Fax : + (91)
- (22) - 55554190
Mobile : 9322402737
/ 9223433436
E-mail : florachem@vsnl.com
Tri sodium phosphate
Precious
Organics Private Limited
Address: Chandra
Chhaya Chs.14/2, 114-keshavji Naik Road,
Chinch Bunder,masjid,
Mumbai - 400 009, India
Phone: +(91)-(22)-23730073
Fax: +(91)-(22)-23737022
|