PROJECT PROFILE
PEDAL ASSEMBLY BICYCLE
I PRODUCT & ITS USES
The pedals
in bicycle help to drive it. They are used in pairs. One pedal
is fitted on the left crank while the other on the right side
crank. The pedal assembly consists of the following main components:
-
1.
Pedal axle.
2.
Pedal axle cone.
3.
Ball races with balls
4.
Pedal plates.
5.
Dust Plates.
6. Rubbers.
7.
Hub Tube.
8.
Stretcher bar and
9.
Nuts & washers.
II MARKET POTENTIAL
Pedal assemblies
are supplied as original part of bicycle to the bicycle manufacturers.
It has very limited replacement market, however, its components
are being replaced due to wear and tear. It is advisable to
start such as industry as an ancillary unit to a bicycle manufacturer
and simultaneously supply the market replacement parts/assemblies.
III PRODUCTION TARGET (PER ANNUM)
It is envisaged
to produce 72000 pairs of pedal assembly per annum. It is
advisable to produce only pedal plates, dust plasts, ball
races and hub tubes in the unit. Rest of the items may be
procured from the other units and electroplating of hub tubes
may be got done from an electroplating unit. This is to avoid
utilization of many machines.
IV BASIS & PRESUMPTIONS
The production
target is based on 75% utilization of machine hours and working
300 days in a year on single shift basis.
V PRODUCTION DETAILS & PROCESS OF MANUFACTURE
The pedal
plates, ball races and dust plates are produced on power press
with the help of suitable dies. The M.S. Tubes are cut in
suitable size on collets lathe and sent for electroplating.
The remaining components are procured from the market and
assembly is done in the unit.
VI QUALITY CONTROL & STANDARDS
The pedal
assembly should be inspected as per procedure given in IS:628-1963.
Pedal axle should be purchased after verifying that it conforms
to the bend test for the item as specified in the ISS.
VII LAND & BUILDING
Building
of 300 sq. meters will be required on rent @ Rs. 5000/- per
month.
VIII MACHINERY & EQUIPMENTS
SI.No. |
DESCRIPTION OF MACHINERY |
Nos. |
Amount (Rs.) |
1. |
Inclinable power press 25 Ton Cap |
1 |
50,000 |
2. |
Collect Lathe Adda Type 20mm size with 1HP Electric
Motor & Starter |
1 |
25,000 |
3. |
Bench drill 12 mm capacity |
1 |
10,000 |
4. |
Bench grinder with 200 mm wheel dia and ½ HP
motor etc. |
1 |
10,000 |
5. |
Tools, dies & equipments |
L.S. |
25,000 |
6. |
Office equipment, furniture etc. |
L.S. |
10,000 |
7. |
Installation & Electrification etc. |
L.S. |
10,000 |
|
Total |
|
1,40,000 |
IX RAW MATERIALS (PER MONTH)
1. |
MS Tubes 20 SWG 16mm dia, 1080M length @
Rs. 6.50 per meter |
7,020 |
2. |
CR Strips 16 SWG 1 MT @ Rs. 35000 PT |
35,000 |
3. |
CRCA Strips 24 SWG, 0.25 MT @ Rs. 38000 PMT |
9,500 |
Brought –
out Components for 12000 pedals |
a. |
Pedal Axle @ Rs. 4/- |
48,000 |
b. |
Pedal Axle cone, washer and nut @ Rs. 1.50/ |
18,000 |
c. |
Rubbers @ Rs. 3/- |
36,000 |
d. |
Balls @ 1.00 |
12,000 |
e. |
Stetcher bar with nuts @ 1.00 |
12,000 |
|
Total |
1,77,520 |
X SALARIES & WAGES (PER MONTH)
SI.No. |
Designation |
Nos. |
Total (Rs.) |
1. |
Manager –cum- Supervisor |
1 |
8,000 |
2. |
Clerk/Accountant |
1 |
4,000 |
3. |
Peon / Watchman |
1 |
2,000 |
4. |
Skilled Worker |
1 |
3,500 |
5. |
Semi-skilled Worker |
1 |
2,500 |
6. |
Un-skilled Worker |
3 |
6,000 |
7. |
Labour welfare : amenities |
L.S. |
5,000 |
XI UTILISATION (PER MONTH)
Water &
Electricity Rs. 4000/-
XII OTHER EXPENSES (PER MONTH)
1.
Rent Rs.
5000/-
2.
Electroplating Charged
Rs. 4000/-
3.
Consumable Stores Rs.
2000/-
4.
Freight cartage etc. Rs.
2000/-
5.
Packing & forwarding Rs.
3000/-
6.
Stationery etc. Rs.
500/-
7.
Misc. Expenses Rs.
1500/-
TOTAL Rs.
18000/-
XIII WORKING CAPITAL (PER MONTH)
1.
Raw Materials Rs.177520/-
2.
Staff & Labour Rs.31000/-
3.
Utilities Rs.4000/-
4.
Other expenses Rs.18000/-
TOTAL
Rs.230520
or
Say
Rs.230500/-
XIV TOTAL CAPITAL INVESTMENT
1. Fixed
Capital Rs.14000/-
2. Working
Capital for 2 months Rs.461000/-
TOTAL
Rs.601000/-
XV ANNUAL COST OF PRODUCTION (P.A.)
1.
Recurring expenses Rs.2766000/-
2.
Depreciation @ 10% Rs.14000/-
3.
Interest on capital investment Rs.60100/-
@
10%
TOTAL
Rs.2840100/-
XVI TOTAL SALES (PER ANNUM)
By sale of
72000 pairs of Pedals @ 44/- per pair ---------------Rs. 3168000/-
XVII PROFITABILITY ANALYSIS
a. Profit
= Sales – Production Cost = 316800-2840100 = Rs. 327900/-
b. Percentage
profit on sales =
10.3%
c. Percentage
return on capital investment
= 54.4%
XVIII BREAK EVEN ANALYSIS
Fixed Capital
Per Annum
1. Rent Rs.60000/-
2. 40% of
salaries& wages Rs.148800/-
3. 40% of
other expenses Rs.44600/-
4. Depreciation
Rs.14000/-
5. Interest
on capital investment Rs.60100/-
TOTAL
Rs.327500/-
BEP = Fixed Cost X 100 / Fixed Cost + Profit
= 49.9 %
NAME & ADDRESSES OF MACHINERY SUPPLIERS
1.
International Machine Tools, 5, Bank Street, Fort, Mumbai
2.
Batliboi & Co (P) Ltd., Maharani Road, Indore
3.
Atlas Works (P) Ltd., Kolkata
4.
Gujarat Small Industries Corporation Ltd., Ahmedabad
NAME & ADDRESS OF RAW MATERIAL SUPPLIERS
Steel Authority
of India Ltd (Local Depot)
|